What is the CPSIA and how does it affect the Screen Printing industry?

Posted By: admin  //  Category: silk screen t shirts, silkscreen shirts, t shirt prints, t-shirts printing, tee shirt printing

 

Well, this is a very complex subject and unfortunately goes far beyond the boundaries of what I can cover in a short blog post, but I am going to do my best to cut through all the legal jargon and describe in laymans terms exactly what this means to our business as an apparel decorator and to you as a consumer, so grab a cup of coffee and settle in because this is truly another mind boggling bill that was enacted by Congress, in their infinite wisdom, and signed into law in August of 2008, and believe me, it can give you a migrain.

In short, CPSIA is an acronym that stands for Consumer product safety improvement act, of which the original intent was to rework the Consumer Product Safety Comission, giving them more authority and improving consumer product safety after high lead content was discovered in childrens toys that originated in China. The end result however, is straining nats and swallowing camels, and doing irrepairable damage to the screen print industry as well as many other industries that provide childrens products in an economy that can ill afford even more business opression. My comments here will be geared toward the screen print industry since that is what Artistic Apparel LLC does and what we know the best.

Please don’t misunderstand our concern for childrens safety. That is far and away our primary concern, and have done our best as a business to conform despite the heavy burden that has been laid at our feet for no logically apparent reason. In its original form, the CPSIA imposes Lead and Phthalate standards for childrens products being used by those children 12 years of age or younger, and backs up these standards by a mandatory third party testing and certification process. The mandatory third party testing must be done by a CPSC acredited lab. Currently these tests are costing between $50 and $150 for each instance, greatly adding to the cost of Childrens products. To further clarify my point see the etsy’s gallery of unaffordability to see how this is impacting small home crafters.

All of this sounds good on the surface, afterall, we do want to protect our children. The problem is, the bill is drafted in such a way as to require testing of anything that is put on a shirt for lead and sometimes phthalates ( for ages 3 and under ) that is not natural fiber, and this test must be performed on every new batch run and each additional component. ( Four different button styles, four different tests, three different colors of ink, three different tests. )  It is true that the CPSC has now said that component part testing is acceptable, but our ink manufacturer has told us that this is a physical impossibility since they manufacture between 30 and 40 batches a day and with a three to four week lead time for testing, creates a logistical nightmare that they do not have the space or means to confront. Now, here is the real thing that makes no logical sense, According to our ink manufacturer, there has not been any lead content in their screen printing ink for over 30 years, as a matter of fact, I personally have the test results in my office for the product I use and lead content is 0.00, but this is not acceptable to the CPSC because the lab was not a CPSC acredited lab, and the component parts of the ink were tested and not the final batch.

Why is this a big issue all of a sudden right now? Well, until December 30th of 2011 there has been a stay of enforcement on mandatory third party testing that has now been lifted. The bottom line here is that if you want new soccer shirts for your children 12 years of age of younger, don’t be surprised if you have a very difficult time finding them for any reasonable cost if at all, unless they have no logo’s, names or numbers. And don’t take this lightly, manufacturers that knowingly distribute childrens products without the proper testing and certification are subject to $100,000.00 fines per incidence and maximum of $15,000,000.00 with possible imprisonment of up to 5 years. Should you be inclined to do more study on this subject, the Consumer Product Safety Comission’s site is a good source, start here. http://www.cpsc.gov/about/cpsia/cpsia.html

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Tips For Designing a Logo for T-Shirts Printing or Embroidery

Posted By: admin  //  Category: silkscreen shirts, t shirt prints, t-shirts printing

Designing a Logo for t-shirts printing or embroidery is not difficult, but their are a few things to keep in mind during the design process. First let me say here that I am sure that their are a multitude of Graphic Designers out there that are very good at what they do, and are knowledgeable in their craft to a level far beyond what we do on a day to day basis. Having said that, however, with all due respect, I am convinced that many of them are not educated on the details of Screen Print or embroidery. I say this because we get logos in our operation on a regular basis that just are not screen print or embroidery friendly.  Unfortunately, most of these folks have paid a lot of money to have their logo designed, and they look absolutely brilliant, only problem is, some of those details that look excellent on a computer screen or on paper simply will not work and have to go away.  That’s too bad, because didn’t these people pay for a logo that would stay consistent throughout all applications?  Here are a few tips to keep in mind when you have your logo designed so that it will work well for t-shirts printing or embroidery as well as all the other applications.

Make sure your logo will look good in a black and white version as well as full color.

It is easy to forget that you may want to put your logo in places that more than one color either is not possible or is cost prohibitive. One example of this is for Promotional Products like pens where full color logos are just not practical. Think ahead here, and have your logo designed so that a single color version still looks good.

Watch the Fine Detail.

Fine detail is pretty in a picture, but it becomes very problematic especially for embroidery. Screen printing is better suited to handle this, but is not without it’s challenges.  The bottom line is that there are many elements that look great on a computer screen but absolutely cannot be embroidered and are difficult for screen printing.  Very small text, or very fine lines are the culprit here, and of course will cause the most trouble when used for a left chest logo. The goal is to keep the columns or fine lines in your design at least 1 mm in thickness.  As for text, while smaller than 1/4 inch in height can many times be accomplished that is a good goal to shoot for and at the same time, for left chest purposes, no more than 17 to 20 characters including spaces in a single row.  Avoid outlines on lettering less than 1 inch in height, particularily with embroidery as they generally do not look or work the best.  One final note is that gradients are more difficult for embroidery and are more expensive to have digitized. 

Recommendations

Our Recommendations are that if you can’t keep your design within these guidelines Have two different versions created that you can be happy with, one with all the bells and whistles, and one specifically for embroidery and or screen printing. Aside from that be sure that you get all of your artwork on disc from your designer saved in a number of formats to include both raster and vector images. Even though you may not be able to open some of these formats they will be extremely useful to your supplier, and you will have them ready to go when the need arises.

Follow these tips for logo design and your t-shirts printing or Embroidery will be much more productive and you will be more pleased with the result.

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